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Understanding Alarm Code 8: Fanuc Servo Motors

Fanuc servo amplifiers are widely used in CNC machines, offering precise control and high efficiency. However, like any complex system, they can encounter faults, with specific alarm codes indicating different issues. One such alarm is Code 8, which signals an abnormal current detection in the servo system.

Read more: Understanding Alarm Code 8: Fanuc Servo Motors

What is an Alarm Code 8?

Alarm Code 8 on a Fanuc servo amplifier typically indicates an overcurrent condition in the motor or drive system. This means that excessive current is flowing through the servo amplifier, which can lead to potential damage if not addressed promptly. The amplifier detects this anomaly and shuts down the system to prevent further harm.

Common Causes of Alarm Code 8

Several factors can contribute to an overcurrent condition in a Fanuc servo system, including:

Fanuc Alarm Code 8
  1. Motor Short Circuit – A short circuit in the motor windings can cause excessive current draw, leading to the alarm.
  2. Damaged Power Cables – If the cables between the servo amplifier and the motor are frayed, pinched, or shorted, they can create an overcurrent situation.
  3. Faulty Servo Amplifier – Internal component failure, such as a defective IGBT (Insulated Gate Bipolar Transistor) or power module, may trigger this alarm.
  4. Mechanical Overload – Excessive load on the motor, such as a jammed or misaligned mechanical system, can cause it to draw more current than normal.
  5. Incorrect Parameter Settings – Improperly set servo parameters, such as excessive gain values or current limits, can lead to overcurrent faults.
  6. Contaminants or Moisture – Dust, oil, or moisture inside the servo amplifier can cause short circuits and lead to overcurrent conditions.

Troubleshooting Steps

1. Power Cycle the System

  • Turn off the machine and disconnect power.
  • Wait a few minutes, then power it back on to see if the alarm clears.
  • If the issue persists, continue with further diagnostics.

2. Inspect Cables and Connections

  • Check the motor power cables for damage, loose connections, or wear.
  • Ensure the grounding is secure and properly connected.

3. Check for Motor Short Circuits

  • Use a multimeter to measure resistance between motor phases and between each phase and ground.
  • A very low resistance reading indicates a potential short circuit.

4. Examine the Servo Amplifier

  • Look for burnt or damaged components on the amplifier board.
  • Check for signs of contamination, such as dust, oil, or moisture.

5. Reduce Load and Verify Mechanics

  • Ensure the motor isn’t overloaded or jammed.
  • Manually move the axis to check for mechanical resistance.

6. Verify Parameter Settings

  • Check the CNC control parameters related to the servo system.
  • Restore default settings if any recent changes were made.

7. Swap Components for Testing

  • If you have a spare amplifier or motor, swap them one at a time to isolate the faulty component.




Conclusion

Fanuc servo amplifier Alarm Code 8 is a critical warning that requires immediate attention to prevent damage to the motor or drive system. By systematically troubleshooting the issue—checking cables, inspecting components, and verifying parameters—you can identify and resolve the root cause.

By understanding this alarm and taking the right corrective actions, you can minimize downtime and maintain the reliability of your CNC machine.

If your Fanuc is experiencing a different alarm code, then this previous article written covers various alarm codes that you may be able to diagnose.


Having Problems with Your Fanuc?

Do you have a Fanuc that is throwing more than just an Alarm 8? Let our team of experts help get you back up and operational quickly. Contact us via email: sales@mroelectric.com or phone: (800) 691-8511

Ken Cheng

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Ken Cheng

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