Category: Manufacturers

6sn1123-1ab00-0ca1

Siemens Simodrive 6SN1123-1AB00-0CA1 Power Supply Module

Joe Kaminski Leave a comment

The Siemens Simodrive 6SN1123-1AB00-0CA1 is a 2 Axes, 50 Amp Power Module with internal cooling. The module’s motor rated current for the 1FT5 series is 25 A, and 18 A for the 1FT6 series. However, the power module can be used with a variety of Siemens and third-party motors. The 6SN1123-1AB00-0CA1 is also equipped with overload protection , which prevents motors and cables from being overloaded.

The 6SN1123-1AB00-0CA1 is part of the Simodrive 611 Converter System that can be used for a variety of purposes, including machine tools, robots and manipulators, mass production, form and tool construction, presses and packing machines, and production machines for glass, wood, stone, and textile. The Simodrive’s compact and modular nature allow it to be used for a variety of manufacturing solutions, and can be easily expanded whenever necessary.

Here are the overall specs for the 6SN1123-1AB00-0CA1:

For Operation of Induction Motors
Nominal Current (A eff): 24
Current for S6-40% (A eff): 32
Peak Current (A eff): 32
Inverter Pulse Frequency (kHz): 3.2
Derating Factor XL (%): 55
Power Loss Total (W): 538
Power Loss Internal (W):184
Power Loss External (W): 250
For Operation of Synchronous Motors
Nominal Current (A eff): 18
Peak Current (A eff): 36
Inverter Pulse Frequency (kHz): 4
Derating Factor XL (%): 55
Power Loss Total (W): 380
Power Loss Internal (W):130
Power Loss External (W): 250
General Technical Data for the Regulated Infeed:
Input Voltage (V DC): Regulated – 600V or 625V  DC; Unregulated- U DC Link=U Supply*1.35.
Maximum Output Voltage (V eff): U a_max = (U DC Link / 1.4)
Minimum Motor Current (A): 3.6
Transistor Limit Current (A): 50
Efficiency: 0.98
Module Width (mm): 100
Weight approx. (kg): 13.5
Maximum Air Flow of Fan (Volumetric Flow m3/hr): 56
Motor Connection: Connectors

The 6SN1123-1AB00-0CA1 can be operated as both a regulated and unregulated power supply for the drives.

MRO Electric has new and refurbished 6SN1123-1AB00-0CA1 Power Modules available. For more information or to request a quote, please call 800-691-8511 or email sales@mroelectric.com.

FANUC Controls Alarms

FANUC Troubleshooting Manual – FANUC CNC FAQ

Joe Kaminski 8 Comments

FANUC CNC machine is an extremely useful tool – but like many tools, it’s susceptible to breaking. Read on to learn common FANUC issues and how to best troubleshoot to solve the problem.

What is the proper method to test a motor for a short?
The proper way to troubleshoot a FANUC motor for a short is to first lock out the machine, remove the cable from the drive, and test all three motor phases to ground with a megohmmeter. This will test both the motor and the cable for problems.

Why am I getting errors when I connect to my FANUC drive’s RS-232 port?
There are a number of explanations for these errors. The RS-323 port is a high-fail component on a FANUC drive as it is very susceptible to electrical surges. However, the RS-232 cable is also another high-fail item. Ensure that you are using a cable that is known to be functional when communicating. Otherwise when you attempt to read-in or punch-out a cable, you will get an 086 alarm that is going to indicate that the cable is incorrect, or that the port has failed.

To test whether the cable or the port has failed, take a known good cable and insert it into the RS-232 port. Next, set your machine up to receive a file. The screen should being to flash “READ”. Next, transmit your file into the machine tool. If the machine continues to flash “READ” (or “LSK” on modern controls) but never receives the file, you have a defective communications port on either the memory board or the master board. These boards or your machine will need to be sent in for repair.

What is an Axis Communications Error?
An Axis Communications Error indicates a communications problem between the motor encoder and the CNC control. This can be caused by the motor encoder itself,  the cable going to the encoder, or the axis control card the cable is plugged into.

What is an Excess Error Alarm and why is it caused?
Generally, an Excess Error means that the machine has moved beyond its allowable tolerance. The CNC has told the FANUC servo drive to make a move, the servo drive moves the motor,  which in turn moves the encoder. As the machine moves, there will be some deviation. This deviation is known as the Excess. The parameters set how much deviation/excess should be allowed.

These errors can be caused by a variety of problems. For example, a dull tool can caused the axis to be pushed out of position which results in a deviation error. Debris build up can cause deviations while the machine is stopped. Additionally, a failed servo drive can also cause deviation errors.

What is FANUC 401 Servo Alarm?
Alarm 401 is a very generic FANUC alarm. It simply means that the servo’s did not obey. The CNC, which is in charge of the servos, tells the servo drives to turn on and remain on. If for whatever reason the servo drive turns itself off without the permission from the CNC, the CNC will generate a 401 alarm. This alarm will usually occur with other alarms, such as the 414 Alarm.

What is FANUC Servo Alarm 414?
The FANUC Servo Alarm 414 is an alarm issued by the CNC that says a problem has been found in either the servo drive or the feedback system. The alarm will show which axis is causing the problem. To identify the specifics of this alarm, you must go into the CNC diagnostics page. Diagnostics number 200 on the 16th row will indicate what is causing the problem.

What is the difference between a High-Current Alarm and an Over-Current alarm?
A high current is an abnormal current that can be caused by noise. When the system detects this, it will generally shut the machine down and generate a High-Current Alarm. This FANUC alarm code is usually caused by defective servo drive or cooling contamination inside of the motor windings or cable.

An Over-Current Alarm indicates that too much current has flowed through the DC link. This is usually caused by a short in the system, an unplanned contact, a defective transistor module, or dull tooling attempting to make a cut. 

Why do I get a Soft Overtravel Alarm when I try to reference a newly installed motor?
When the CNC power down, it remembers its last known position. When you restart the machine, an incremental encoder will ask that the machine be re-positioned. When you try to do a re-reference of the machine tool, and it doesn’t agree with where the last known position was, the machine with automatically go into a default that indicates a Soft Overtravel Alarm. These alarms can occur as any point in the travel of the machine. To bypass this alarm, power the machine down and hold down the key with the letter “P” on it as well as the “Cancel” button (at the same time). Then power the machine up while you continue to hold down both of these buttons. If you do this, the machine will ignore all Soft Overtravels until the first zero referenced position has been done on that axis, and will clear the Soft Overtravel Alarms.

I unplugged my AC or DC FANUC motors, and now I am getting a 300APC Alarm. What is that?
A 300APC Alarm indicates that you are using an absolute pulse coder. The difference between an absolute pulse coder and a incremental pulse coder deals in the memory retention of the position. Using a CNC control with an incremental pulse coder, you must reference the machine every time you turn the machine back on.

With an absolute pulse coder, there is a battery backed memory that retains the position of the machine tool when it powers down. When the CNC machine turns back on, it asks the encoder its position, and the encoder then responds back with its current position. If it is within tolerance of where it was when it shut down, the CNC will continue to run the program. However, if you lose the memory retention due to an encoder cable being unplugged, you will end up with the 300 level APC alarms. These FANUC alarms simply signify that the machine must be re-referenced. The re-referencing procedure is determined by the machine tool builder – consult your machine tool builder manual for the proper operation.

If this FANUC troubleshooting manual was not comprehensive enough, MRO Electric stocks new and refurbished FANUC products, and also offers reliable FANUC repairs. Please call 800691-8511 or email sales@mroelectric.com for a quote.

micromaster 440

MicroMaster 440 Parameter List and Fault Codes

Joe Kaminski 31 Comments

Optimize the functionality of your Siemens Micromaster 440 by checking out our parameter list and guide to understanding Micromaster 440 fault codes and alarms.

MRO Electric has new and refurbished Micromaster 440 Drives in stock. Take a look at all of our Siemens products including motors, drives, HMIs, and much more. Be sure to check out our list of Siemens Micromaster 420 fault codes as well.  

If you need assistance with your Micromaster 440, our team can also repair non-functioning drives. To request a quote, please email sales@mroelectric.com or call 800-691-8511.

Micromaster 440 Parameter List

Following parameters are needed for quick commissioning of a Micromaster 440 drive.
NoNameAccess levelCstat
P0100 Europe / North America1C
P0205Inverter application3C
P0300Select motor type2C
P0304Motor voltage rating1C
P0305Motor current rating1C
P0307 Motor power rating1C
P0308Motor cosPhi rating2C
P0309 Motor efficiency rating2C
P0310Motor frequency rating1C
P0311Motor speed rating1C
P0320 Motor magnetizing current3CT
P0335Motor cooling2CT
P0640 Motor overload factor [%]2CUT
P0700Selection of command source1CT
P1000Selection of frequency setpoint1CT
P1080Min. speed1CUT
P1082Max. speed1CT
P1120Ramp-up time1CUT
P1120Ramp-down time1CUT
P1135 OFF3 ramp-down time2CUT
P1300Control mode2CT
P1500 Selection of torque setpoint2CT
P1910Select motor data identification2CT
P3900 End of quick commissioning1C

Micromaster 440 Faults and Alarms

In the event of a failure, the inverter switches off and one of the following fault codes appear on the display.
FaultPossible CausesDiagnose & RemedyQuit
F0001
OverCurrent		- Motor power (P0307) does not correspond to the inverter power (r0206)
- Motor lead short circuit
- Earth faults		Check the following:
1. Motor power (P0307) must correspond to inverter power (r0206).
2. Cable length limits must not be exceeded.
3. Motor cable and motor must have no shortcircuits or earth faults
4. Motor parameters must match the motor in use
5. Value of stator resistance (P0350) must be correct
6. Motor must not be obstructed or overloaded
- Increase the ramp time
- Reduce the boost level		OFF2
F0002
OverVoltage		- DC-link voltage (r0026) exceeds trip level (P2172)
- Overvoltage can be caused either by too high main supply voltage or if motor is in regenerative mode. Regenerative mode can be cause by fast ramp downs or if the motor is driven from an active load.		Check the following:
1. Supply voltage (P0210) must lie within limits indicated on rating plate .
2. DC-link voltage controller must be enabled (P1240) and parameterized properly.
3. Ramp-down time (P1121) must match inertia of load.
4. Required braking power must lie within specified limits.
NOTE:
Higher inertia requires longer ramp times; otherwise, apply braking resistor.		OFF2
F0003
UnderVoltage		- Main supply failed.
- Shock load outside specified limits.		Check the following:
1. Supply voltage (P0210) must lie within limits indicated on rating plate.
2. Supply must not be susceptible to temporary failures or voltage reductions.		OFF2
F0004
Inverter Over
Temperature		- Inverter overloaded.
- Duty cycle too demanding.
- Motor power (P0307) exceeds inverter power capability (r0206).		Check the following:
1. Load duty cycle must lie within specified limits.
2. Motor power (P0307) must match inverter power (r0206)		OFF2
F0011
Motor Over
Temperature		- Motor overloaded Check the following:
1. Load duty cycle must be correct
2. Motor nominal overtemperatures (P0626-P0628) must be correct
3. Motor temperature warning level (P0604) must match		OFF1
F0012
Inverter temp.
signal lost		Wire breakage of inverter temperature (heatsink) sensorOFF2
F0015
Motor temperature
signal lost		Open or short circuit of motor temperature sensor. If signal loss is detected, temperature monitoring switches over to monitoring with the motor thermal model.OFF2
F0020
Mains Phase
Missing		Fault occurs if one of the three input phases are missed and the pulses are enabled and drive is loadedCheck the input wiring of the mains phasesOFF2
F0021
Earth fault		Fault occurs if the sum of the phase currents is higher than 5 % of the nominal inverter current.
NOTE - Framesizes D to F
This fault only occurs on inverters that have 3 current sensors.		OFF2
F0022
Powerstack fault		That hardware fault (P0947 = 22 and
P0949 = 1) caused by the following events:
(1) DC-link overcurrent = short circuit of IGBT
(2) Short circuit of chopper
(3) Earth fault
(4) I/O board is not poperly inserted.
- Framesizes A to C (1),(2),(3),(4)
- Framesizes D to E (1),(2),(4)
- FramesizeF(2),(4)
- Since all these faults are assigned to one signal on the power stack, it is not possible to establish which one actually occurred.
- UCE failure was detected, when P0947 = 22 and fault value P0949 =12 or 13 or 14, depending on UCE (for MegaMaster only)		Check the I/O board. It has to be fully pressed home. OFF2
F0023
Output fault		One phase of output is disconnectedOFF2
F0024
Rectifier Over
Temperature		- Ventilation inadequate
- Fan inoperative
- Ambient temperature is too high.		Check the following:
- Fan must turn when inverter is running
- Pulse frequency must be set to default value
- Ambient temperature could be higher than
specified for the inverter		OFF2
F0030
Fan has failed		Fan no longer working- Fault cannot be masked while options module
(AOP or BOP) is connected.
- Need a new fan.		OFF2
F0035
Auto restart after n		Auto restart fault after n-restart tryOFF2
F0040
Automatic
Calibration Failure		MICROMASTER 440 onlyOFF2
F0041
Motor Data
Identification
Failure		Motor data identification failed.
- Alarm value =0: Load missing
- Alarm value =1: Current limit level reached during identification.
- Alarm value =2: Identified stator resistance less than 0.1% or greater than 100%.
- Alarm value =3: Identified rotor resistance less than 0.1% or greater than 100%.
- Alarm value =4: Identified stator reactance less than 50% and greater than 500%
- Alarm value =5: Identified main reactance less than 50% and greater than 500%
- Alarm value =6: Identified rotor time constant less than 10ms or greater than 5s
- Alarm value =7: Identified total leakage reactance less than 5% and greater than 50%
- Alarm value =8: Identified stator leakage reactance less than 25% and greater than 250%
- Alarm value =9: Identified rotor leakage inductance less than 25% and greater than 250%
- Alarm value = 20: Identified IGBT onvoltage less than 0.5 or greater than 10V
- Alarm value = 30: Current controller at voltage limit
- Alarm value = 40: Inconsistence of identified data set, at least one
identification failed Percentage values based on the impedance Zb = Vmot,nom / sqrt(3) / Imot,nom		0: Check that the motor is connected to the inverter.
1-40: Check if motor data in P304-311 are correct. Check what type of motor wiring is required (star, delta).		OFF2
F0042
Speed Control
Optimisation Failure		- Motor data identification failed.
- Alarm value =0: Time out waiting for stable speed
- Alarm value =1: Inconsistent readings		OFF2
F0051
Parameter EEPROM
Fault		- Read or write failure while saving nonvolatile
parameter.		- Factory Reset and new parameterization
- Change drive		OFF2
F0052
power stack Fault		- Read failure for power stack information or invalid data- Change driveOFF2
F0053
IO Eeprom Fault		- Read failure for IO EEPROM information or invalid data.- Check data
- Change IO module		OFF2
F0054
Wrong IO Board		1. Wrong IO board is connected.
2. No ID detected on IO board, No data.		- Check data
- Change IO module		OFF2
F0060
Asic Timeout		- Internal communications failure- If fault persists, change inverterOFF2
F0070
CB setpoint fault		- No setpoint values from CB (communication board) during telegram off time- Check CB and communication partnerOFF2
F0071
USS (BOP-link)
setpoint fault		- No setpoint values from USS during telegram off time- Check USS masterOFF2
F0072
USS (COMM link)
setpoint fault		- No setpoint values from USS during telegram off time- Check USS masterOFF2
F0080
ADC lost input
signal		- Broken wire
- Signal out of limits		OFF2
F0085
External Fault		- External fault triggered via terminal inputs- Disable terminal input for fault trigger.OFF2
F0090
Encoder feedback
loss		- Signal from Encoder lost1. Check encoder fitted. If encoder not fitted, set P400 = 0 and select SLVC mode (P1300 = 20 or 22)
2. Check connections between encoder and inverter
3. Check encoder not faulty (select P1300 = 0, run at fixed speed, check encoder feedback signal in P66)
Increase encoder loss threshold in P492		OFF2
F0101
Stack Overflow		- Software error or processor failure- Run self test routinesOFF2
F0221
PID Feedback below
min. value		- PID Feedback below min. value P2268- Change value of P2268.Adjust feedback gain.
F0222
PID Feedback above
max. value		- PID feedback above max. value P2267.- Change value of P2267.Adjust feedback gain.
F0450
BIST Tests Failure		Fault value:
1. Some power section tests have failed
2. Some control board tests have failed
4. Some functional tests have failed
8. Some IO module tests have failed. (MM 420 only)
16. Internal RAM failed on power-up check		- Drive may run but some features will not work properly.
- Replace drive.
F0452
Belt Failure
Detected		- Load conditions on motor indicate belt
failure or mechanical fault.		Check the following:
1. No breakage, seizure or obstruction of drive train.
1. If using an external speed sensor, check for correct function.Check parameters:
- P0409 (pulse per min at rated speed).
- P2191 (Belt failure speed tolerance).
- P2192 (delay time for permitted deviation)
2. If using the torque envelope, check parameters:
- P2182 (threshold frequency f1)
- P2183 (threshold frequency f2)
- P2184 (threshold frequency f3)
- P2185 (upper torque threshold 1)
- P2186 (lower torque threshold 1)
- P2187 (upper torque threshold 2)
- P2188 (lower torque threshold 2)
- P2189 (upper torque threshold 3
- P2190 (lower torque threshold 3)
- P2192 (delay time for permitted deviation)
4. Apply lubrication if required.

Need help with your Micromaster 440 drive?

Navigate through complex Micromaster 440 parameters and fault codes with ease. MRO Electric offers comprehensive support, from detailed parameter lists to expert repair services, ensuring your drive operates at peak performance.

Learn More About Our Siemens Repair Services
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sinumerik 840d sl

Siemens SINUMERIK 840D SL: Product Spotlight & Alarms

Joe Kaminski 1 Comment

The Siemens SINUMERIK 840D sl is a popular open CNC for modular and premium machining concepts with powerful and dynamic system functions that can be used for a wide range of applications. The CNC system is drive based, and can handle up to 93 axes or spindles and any number of PLC axes. The 840D sl can be used in combination with SINAMICS S120 drives and SIMATIC S7-300 PLCs. The system’s powerful hardware architecture and intelligent control systems ensure machining with the highest level of performance and precision. Additionally, there are a number of solutions that allow for easy IT integration.

The SINUMERIK 840D sl can be used for a wide range of applications including:

  • Turning
  • Milling
  • Gear Machining
  • Grinding
  • Machining Composites
  • Handles and CNC Machining using Robots
  • Nibbling, Waterjet Cutting, Laser Machining, & Plasma Machining
  • Multitasking

The SINUMERIK 840D sl has extremely high precision and performance with accuracy up to 80-bits nano. Its dynamic feed forward control ensures that following error is completely compensated for. With its superb algorithms such as Look Ahead, this system can perform at maximum speed with the same level of performance. The SINUMERIK system also minimizes idle time to keep your production levels at maximum capacity. It can handle kinematic transformations with ease, and sets the standard in energy efficiency. The SINUMERIK 840D sl has a number of integrated safety functions to protect personnel and other machines.

Below is the Siemens SINUMERIK Alarm List:

400000PLC STOP %1 Definitions: PLC not in cyclic mode. Travel with the machine is not possible. %1: 1 Ready(User program has not been started) 2 Break (User program has been interrupted) 3 Error (Other PLC alarm with PLC Stop active) Reaction: Alarm display. Remedy: Rectify other PLC alarm; Switch on menu in PLC stop position or test user program. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.
400001System error %2 Definitions: %1 :Type number With this alarm, internal alarm states are displayed that, in conjunction with the transferred error number, provide information on the cause and location of the error. Reaction: PLC Stop Remedy: Notify Siemens of this error together with the error message. Program Continuation: Switch control OFF – ON.
400002System error %1 Definitions: %1 :Type number Internal error states are displayed with this alarm. An error number is also specified to provide further details about the cause and location of the error. Reaction: PLC Stop Remedy: Report this error to Siemens along with the type number. Program Continuation: Switch control OFF – ON.
400003Faulty connection to the operator panel Definitions: %1 :Type number This alarm displays that the connection to the machine control panel via the MCPA module has been interrupted. Reaction: Mode group not ready for operation Remedy: Check connection to the MCPA module. Program Continuation: Clear alarm with the Delete key or NC START.
400004Code error: %2 network %1 Definitions: %1 :Network number %2 :Internal error code, module type The user program contains an operation which is not supported by the control. Reaction: PLC Stop Remedy: Modify and reload user program. Program Continuation: Switch control OFF – ON.
400006Loss of remanent PLC data Definitions: The following causes are possible: Control handling (e.g. standard PLC deletion, power up with default values) Control handling of power up with backed up data without backing up data in advance Support time exceeded Reaction: Alarm display. Remedy: Update the data required. Program Continuation: Clear alarm with the Delete key or NC START.
400007Operand error: %2 network %1 Definitions: %1 :Network number %2 :Module type Reaction: PLC Stop Remedy: The variable displayed must be checked in the user program for violation of the address range, impermissible data type and alignment errors. Program Continuation: Switch control OFF – ON.
400008Programming tool – version is not compatible %1 %2 Definitions: %1 :Programming tool version This version is not compatible with the product version of the control system. Reaction: PLC Stop Remedy: Translate the user program using a suitable programming tool version and load in the control. Program Continuation: Switch control OFF – ON.
400009Computing time overrun at PLC level: %2 network %1 Definitions: %1 :Network number %2 :Module type Check user program of the corresponding network displayed. Reaction: PLC Stop Remedy: Change user program Program Continuation: Switch control OFF – ON.
400010Arithmetic error in user program: Type %2 network %1 Definitions: Check user program in the specified network. %1Network number, module ID %2 = 1:Division by zero using fixed-point arithmetic 2:Floating-point arithmetic Reaction: PLC Stop Remedy: Change user program. Program Continuation: Switch control OFF – ON.
400011Maximum number of subroutine levels exceeded: %2 network %1 Definitions: %1Network number %2Module ID Check user program in the specified network. Reaction: PLC Stop Remedy: Change user program. Program Continuation: Switch control OFF – ON.
400013PLC user program is incorrect Definitions: The PLC user program in the control is incorrect or is not available. Reaction: PLC Stop Remedy: Reload PLC user program. Program Continuation: Switch control OFF – ON.
400014PROFIBUS DP: power up interrupted, type: %1 Definitions: %1: 1PROFIBUS DP power up interrupted 2Software versions of NC and PLC do not match 3Number of slots per function exceeded 4PROFIBUS DP server not ready Reaction: PLC Stop Remedy: Types 1 to 3:Report error to Siemens Type 4:802D sl – Check and/or replace PCU hardware and/or check MD 11240 Program Continuation: Switch control OFF – ON.
400015PROFIBUS DP: I/O defect: log adr. %1 bus/station: %2 Definitions: The PLC-AWP is using I/O addresses which are not available. %1Logical I/O address %2Bus number/station number Causes of error: Bus peripheral has no voltage Bus address set incorrectly Bus connection faulty Active MD 11240 (SDB configuration) is set incorrectly Reaction: PLC Stop Remedy: Rectify the error using the error cause Program Continuation: Switch control OFF – ON.

The SINUMERIK 840D sl can be used in many different industries. Its customization solutions allow it to fulfill the requirements of even highly regulated industries. There are even support services and solutions provided for specific niches.
SINUMERIK 840D SL Applicatons

MRO Electric offers a variety of support services for the SINUMERIK 840D sl. These include providing new spares, refurbished components, and repair services. If you are in need of a replacement part or FANUC repairs, please call us at 800-691-8511 or email sales@mroelectric.com.
tsxcusbmbp

Schneider Electric TSXCUSBMBP: Beyond the User Manual

Joe Kaminski Leave a comment

Need a replacement TSXCUSBMBP? Request a Price Quote Now.

The Schneider Electric TSXCUSBMBP is a USB Modbus Plus Communications Adapter. In this guide, we will show you how to install the hardware, configure the driver software, and use the Modbus Plus network diagnostics features of the driver software.

Important: The least versions of the TSXCUSBMBP driver to run on Win Server 2012 R2 are driver versions 8.0 and 8.1.

The TSXCUSBMBP is designed to bridge the gap between a USB connection and the Modbus Plus network. It combines hardware and software together in one simple and single device. The module has its own Modbus Plus node address which can be set through the TSXCUSBMBP driver software. This module allows software applications using the serial Modbus RTU communications to connect on the high-speed Modbus Plus network, as well as provide diagnostic capabilities to the Modbus Plus network.

Most Win32 Applications that support serial Mdubus communications can use a Modicon TSXCUSBMBP to connect on a Modbus Plus network. A VSP (Virtual Serial Port) is what redirects communications from Concept, Unity, ProWorx32 and other programs to the TSXCUSBMBP communications adapter. After the VSP is installed, it will create one serial port with the port reference as defined in the module’s driver software. When configuring the Modbus application software, this port reference is selected as the serial port for the application to use. The routing table is used to associate Modbus Slave IDs with 5-byte Modbus Plus routing paths which allow the application software to communicate with any Modbus Plus device within range on the network.

The TSXCUSBMBP’s hardware consists of a box with a USB cable from one end (which connects to the PC) and a standard Modbus Plus DB9 connector on the other end (for the Modbus Plus network). Local signalling LEDs on the top cover of the device tell you the presence of power from the USB port and the state of the Modbus Plus network – no external power supply is required.

TSXCUSBMBP Installation

To install the TSXCUSBMBP, you will need the following:
– Windows XP Operating System with service pack 2, or Windows 2000 with Service Pack 4 or greater.
– 1 MB of free disk space.
– Minimum of 256 MB of RAM.
– One free USB port or a USB Hub that supports USB 1.1 or greater.

If a previous version of the TSXCUSBMBP was installed, the VSP component of the driver must be manually uninstalled using Device Manager before a new version can be installed. After this, the new driver should be installed before connecting the new TSXCUSBMBP to the PC. After the new driver is installed, connect the TSXCUSBMBP and install using the New Hardware Wizard. After completing the instructions, you should see a message stating “Your new hardware is ready to use.” Restart your computer, and the device should be fully functional. If the driver starts up before the TSXCUSBMBP is connected, then it will be necessary to re-scan for adapters so the driver can detect it.

TSXCUSBMBP Configuration

To configure the module, you will need to do the following:

1. Configure the Modbus Plus Node Address
The communications adapter must be assigned a Modbus Plus node address to communicate on the network. Select “Settings” and then type the address in the appropriate box. When complete, hit “Save”.

2. Configure the Slave Response Timeout
The slave response timeout is used by the module each time it sends a request from an application out on the network to a slave device. Use the manual to determine the appropriate value that should be used with your system. Select “Settings” and then type the value in the appropriate box. When complete, hit “Save”.

3. Configure the Virtual Serial (COM) Port
To do this, select “Virtual Modbus Port.” Select the desired COM port from the list available. When complete, click “Save”.

If you experience any problems while configuring your adapter, please use the table below to determine the appropriate error code given by the LEDs, if applicable. As always, refer to the user manual for more complete information.

TSXCUSBMBP Error Codes
TSXCUSBMBP Error Codes
MRO Electric carries both New and Refurbished TSXCUSBMBP Communication Adapters. For more information on this module or to request a price quote, please call 800-691-8511 or email sales@mroelectric.com.

Schneider Electric Magelis HMIs – Frequently Asked Questions Part II

Joe Kaminski Leave a comment
MRO Electric carries new and refurbished Magelis HMIs. To request a quote, please call 800-691-8511 or email sales@mroelectric.com.

Magelis HMIs
Magelis HMIs

Why is the Magelis XBTRT511 is not giving me the correct floating point value reading on the alphanumeric display when communicating with a Momentum?
If you address the alphanumeric display as a %MW that is incorrect. To read a floating point value, you need to address the alphanumeric as a %MF.

Does the Magelis Panel PC, HMIPUC9D0E01, have line out to connect a speaker?
Yes, the Panel PC HMIPUC9D0E01 have a Line out to connect an external speaker.

Can I lose my alarms log in Vijeo Designer V4.5 when power cycling my Magelis XBT-GT?
Each alarm group can have 2 such alarm buffers: one for History alarm events (size defined by the “Num of History Alarms” property) and one for Log alarm events (size defined by the “Num of Log Alarms” property).
These alarm buffers are stored in the DRAM (Dynamic RAM: similar to the RAM of a PC) of the target. Therefore, if the target is turned off, the alarm buffers are wiped out. If you need them to be saved even when the target is turned off, you can enable the “Backup Alarm Group” property (at the global alarm level). This way, these alarm buffers will be stored in the DRAM and in the SRAM (Static RAM: doesn t get wiped out when the target is turned off) as well.
Since the size of these alarm buffers is limited (the maximum value for the “Num of History Alarms” and “Num of Log Alarms” properties is 10000), they won t always contain the whole history of alarm events on the target. To obtain that behavior, you can enable the “Save To File” property (at the alarm group level). This way, the alarm events will be saved into Excel files (on the CF card) and these Excel files will contain the whole history of alarm events for the corresponding alarm groups.

Is there a RS-485 cable to connect a M221 to a Magelis XBTN401?
No. There is no cable you must make your own the pin out is as follows;

4——–4
5——–5
7——–7
8——–8

No other pins can be used because the M221 can also be configured for RS-232. (can not use a straight through Ethernet cable).

What is the meaning of “PLC Returned error code 02H” for Magelis Targets HMIGTO ?The error “PLC Returned error code 02H”, means that you are trying to access an address in the slave device which is not defined or inaccessible or there can be issue with communication card , cable, or communication settings done inside IOmanager communication equipment channels must be checked. Mostly the issue observed is related to register mismatch between target and slave device. Correcting this will resolve the issues.

What is the the number of candela per square meter for the Magelis XBTGTO?
HMIGTO 3.5″ = 450
HMIGTO 5.7″ = 500
HMIGTO 7″ = 350
HMIGTO 7.5″ = 400
HMIGTO 10.4″ = 450
HMIGTO 12.1″ = 450

Can a Magelis HMI communicate to a M241 SL2 using SoMachine protocol?
The M241 can communicate to an HMI via SL2. The default communication settings for SL2 does not match the settings for the COM of the HMI (baud rate and parity are different). If the settings are adapted, the communication works fine.
Below is the RS485 pinout:

HMI to M241 SL2
Pin 4 to D1
Pin 5 to D0

Can the Magelis HMIPPF7A2701 be mounted at a 45 degree angle?
The unit can be mounted at a 45 degree angle as long as the ambient air temperature does not exceed 85F and that there is enough air flow surrounding the unit.

Why does Magelis HMI tell me to change my password when I log in?
In Vijeo Designer, there is a feature called Password Management. If this is enabled, and password expiry is enabled, your password will expiry in two cases:
1) At first login and
2) After the defined time has elapsed.

You will need to change your password in the runtime with the user manager part or redownload the application again.

Can I have two Magelis HMI to the same serial port of a M238?
No you cannot, there are two possibilities to realize configuration of a M238 + 2 XBTGTs.
You can connect an HMI to the SL1 of the M238 and the second HMI can be connected to SL2.

Why is there only some data logged in my Magelis HMI?
Vijeo Designer Runtime is designed to optimize storage for data logging by only creating a record when the value of the variable changes. If the value of the variable remains static, a new record will not be created (other than the initial record). Each record made is for a unique value. Vijeo Designer cannot send emails via SMTP2Go on the Magelis but is successful via simulation

When this situation occurs, it is likely the network settings on the HMI are incorrect. Ensure that the IP, Subnet Mask, Default Gateway, and DNS server are all set up correctly. Typically you can compare your PC’s settings vs the HMI’s settings to find the differences (if they are on the same network).

Can the TM2 expansion modules be used on the Magelis STU and STO?
No, if you want an HMI that can use the TM2 modules you will need to go to the HMISCU series.

Is there a Magelis HMI that can withstand 80psi of pressure?
The HMIGTO xx15 series has been tested to withstand 10 bar of high pressure washing machinery. (10bar = 145 psi)

Magelis HMIs – Frequently Asked Questions Part I

Joe Kaminski 4 Comments
MRO Electric carries new and refurbished Magelis HMIs. To request a quote, please call 800-691-8511 or email sales@mroelectric.com.

Magelis HMIs
Magelis HMIs

Is it possible to download to a Magelis HMISCU with SoMachine using the IP address connection mode?
SoMachine V4.1 SP1.2 does not support this feature. It is only possible to download using the Node name connection mode.

What methods are there to put a Magelis back to factory settings?
Use the Vijeo Designer Runtime Installer found in the Start menu under Schneider Electric\ Vijeo-Designer to re-install the Runtime.

What are the Magelis XBTGT7340 DIO output specifications?
The Run, System Alarm and Event Buzzer outputs are rated for 24VDC and 50ma.

What is the MTBF for the Magelis HMISTU855?
-LCD and touch panel of STU655/855 is 50,000 hours
–HMISTU655/855 is 2,087,918 hours without LCD screen

Can the MBX Driver V7.0 be installed on a Magelis iPC Smart box with a primary 1GB CF card?
No there is not enough available space on the primary CF card. MBX Driver requires Microsoft .NET Framework 2.0 which requires about 150MB of available space on the primary CF card.

Can I use a VESA mount on the Magelis iDisplay MPCYT90NAN00N?
Yes. The iDisplay MPCYT90NAN00N can be mounted using a 100mm VESA mount.

Why can’t my Magelis HMI Communicate over Ethernet?
One common mistake people make is plugging the Ethernet cable into the RJ45 COM port of the HMI. First thing to check is to see if your Ethernet cable is actually plugged into the Ethernet port (it is labelled accordingly).

Is there a replacement keypad membrane for the Magelis XBTR410?
No. There are no replacement keypad membrane for the XBTR410.

Does the Magelis HMISCU support 3rd party drivers?
The HMISCUs only support Schneider Electric protocols. It does not support any 3rd party protocols. It was a Marketing decision to not include 3rd party drivers.

Does the Magelis HMISTO have e-mail functionality?
Only the HMISTO531 and HMISTO532.

Can I delay the Startup on the Magelis HMIGTO?
A Startup delay can be added from the Target Properties under Startup Options.

What is the fusing recommendation for the Magelis HMISCU?
We recommend using a slow-blow, 2A type T fuse. Type T and Class refer to different characteristics.
Type T is a time-delay slow blowing fuse. They are available in a wide variety of form factors and amperages. They typically have a fast over current link for surge spikes and a slower over current link for longer overload conditions.

Which Magelis HMI models support DH485?
The following HMI series support the DH485 protocol:
XBTGT
HMIGTO
HMISTU
HMISTO
XBTGK
HMISCU
HMIG3U

Is a Magelis HMISCU capable of logging data?
A HMISCU is capable of logging data onto an USB memory stick. Only the Vijeo Designer part of the controller will be able to do data logging. The SoMachine Logic Builder part cannot do data logging.

What is the communication cable to connect a Magelis XBTN401 to a Twido TWDNAC485D MiniDin port?
The cable part number is XBTZ968.

What software is used to program Magelis HMIGXU series ?
Vijeo Designer Basic V1.0 and higher is used to program the Magelis HMIGXU series.

Can the keypad on the Magelis XBTGK’s be replaced?
No, the keypad or membrane on the Magelis XBTGK’s are not field replaceable. There are no replacement parts for these and it will most likely have to be sent in for a repair.

What are the MTBF’s of the Magelis HMIGTU series?
See attached for the MTBF’s for the Magelis HMIGTU ranges.

Is the Magelis HMIGTO work with neoprene gloves?
The Magelis HMIGTOs use a resistive touchscreen. The touch is activated when pressure is apply to the screen and can be used with neoprene gloves.

Can the Magelis HMI be mounted vertically?
No, the Magelis series of HMIs programmed with Vijeo Designer cannot be mounted vertically. The reason for this is because Vijeo Designer software assumes that the (0,0) coordinate is the top left corner of the screen.

Are the Magelis HMIGTO series ATEX Certified?
Yes, the Magelis HMIGTO’s are ATEX certified and the models are listed below.
– HMIGTO1300
– HMIGTO1310
– HMIGTO2300
– HMIGTO2310
– HMIGTO2315
– HMIGTO3510
– HMIGTO4310
– HMIGTO5310
– HMIGTO5315
– HMIGTO6310
– HMIGTO6315

Magelis HMISTU boots to the message Runtime Unsupported : The hardware platform does not match the target type defined in the application. Is there a way to recover from this?
This usually can affect the following parts: HMISTU655/855, and HMIS5T. The HMISTU targets do not have a way to recover the Runtime. It is recommended that the unit be sent in for repair, or purchase a replacement unit.