Most Common Used PLC’s in Industrialized Countries

Programmable Logic Controllers (PLCs) plays a critical role in controlling machinery and processes in various industries. Despite PLC functions remaining consistent across the globe. The choice of specific PLC brands and models varies by region due to varying factors. These factors include: local industry demands, availability, historical preferences, and regulatory standards. This article explores the most commonly used PLCs in five industrialized countries: the United States, the United Kingdom, Mexico, China, and Japan.

Countries

United States

In the United States, several key players dominate the automation industry. Allen-Bradley and Schneider Electric make up the two biggest domestic manufacturers. Additionally, factories across the US use Germany’s Siemens.

Manufacturers

  • Allen-Bradley: One of the most widely used domestic brands, Allen-Bradley provides a range of products across industries. This can range anywhere from industrial to food processing . The integration of Allen-Bradley PLCs with Rockwell’s FactoryTalk software suite offers a comprehensive solution for American manufacturers.
  • Siemens: Although a German brand, Siemens’ SIMATIC PLCs (especially the S7 series) are also popular in the U.S. This is particularly true in industries with a strong focus on integration and advanced networking capabilities.
  • Schneider Electric: The Modicon PLC series from Schneider Electric is another strong contender in the U.S. market. Especially in sectors like energy and infrastructure.

United Kingdom

The UK’s industrial sector reflects a mix of international and European influences. Primarily the Germany company, Siemens leads the market with Allen-Bradley and Mitsubishi Electric also widely used.

Manufacturers

  • Siemens: The SIMATIC S7 series remains the most widely used PLC in the UK. Its flexibility, scalability, and robust performance in various industrial environments make it a preferred choice across different sectors.
  • Allen-Bradley: Allen-Bradley PLCs are also popular in the UK’s automotive and manufacturing industries where there is a strong U.S. influence.
  • Mitsubishi Electric: Known for their reliability and cost-effectiveness, Mitsubishi Electric’s FX and Q series PLCs see the most usage in small to medium-sized enterprises.

Mexico

Mexico’s proximity to the United States plays a heavy influence its automation sector. Both companies share a robust industrial automation industry.

Manufacturers

  • Allen-Bradley: Given the close economic ties with the U.S., Allen-Bradley PLCs are predominant in Mexico, especially in the automotive, electronics, and consumer goods sectors.
  • Siemens: Siemens PLC’s popularity exists in specific industries require high precision and advanced automation. Food processing and automotive manufacturing being two prominent ones.
  • OMRON: OMRON’s PLCs, especially the CP1 and CJ series, are also gaining traction in Mexico, particularly in the electronics and packaging industries due to their compact size and ease of integration.

China

China’s massive industrial base has led to a diverse market for PLCs, with both domestic and international brands competing for dominance.

Manufacturers

  • Siemens: Siemens’ SIMATIC S7 series is the most widely used PLC in China, particularly in high-tech manufacturing and large-scale industrial projects. Its extensive support network in China also contributes to its popularity.
  • Mitsubishi Electric: The FX and Q series from Mitsubishi Electric are highly popular in China, especially in the automotive, electronics, and machinery manufacturing sectors. Their affordability and reliability are key factors driving their adoption.
  • Delta Electronics: A leading domestic brand, Delta Electronics’ DVP series PLCs are commonly used in China, especially in applications requiring compact and cost-effective solutions.

Japan

Japan’s industrial automation sector is characterized by high precision and efficiency, with a strong preference for domestic brands.

Manufacturers

  • Mitsubishi Electric: As the dominant player in Japan, Mitsubishi Electric’s PLCs, particularly the MELSEC series, are used extensively across various industries, including automotive, electronics, and robotics.
  • OMRON: OMRON is another key player in the Japanese market, with its CP1 and CJ series PLCs being widely adopted in sectors requiring compact and reliable control solutions.
  • Keyence: Known for its high-performance and user-friendly interface, Keyence PLCs are also prevalent in Japan, particularly in high-tech and automated manufacturing processes.

Conclusion

The choice of PLCs across different countries remains influenced by a combination of factors including local market preferences, availability, and industry requirements. In the United States and Mexico, Allen-Bradley PLCs dominate due to strong ties with U.S. industries. In contrast, Siemens’ SIMATIC series leads in the UK and China, with Mitsubishi Electric playing a significant role in Japan and China. Understanding these regional preferences can help multinational companies make informed decisions when planning and implementing automation projects in different parts of the world.

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Updated on September 10, 2024 by Ken Cheng

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